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Acrylic sheet


We start with raw materials from Lucite ---- source of the highest quality acrylic sheet in the world.Unlike some of our competitors,we never use unqulified acrylic sheet from US to lower the manufacture cost. 

Deluxe spas made with Lucite ® cast acrylic have always been the easiest to clean.Genuine Lucite® spa surfaces allow you to realize your visions in deep, breathtaking color. Choose from a wide range of finishes to fit any decor--from stunning, textured granite to smooth, elegant marble styles. Lucite® cast acrylic has color that runs true to the core of the material. With proper care, your hot tub will be as rich and lustrous years from now as it is today.Now Lucite International has taken Lucite® acrylic surfaces to the next level by incorporating Microban® antimicrobial product protection which inhibits the growth of bacteria that can cause odor, stains and product degradation. And Microban® won't wear off with time because it's actually built in the hot tub spa's surface.

              

   
Lucite Acrylic color available: 

                   

MB6427           LS8001              LG7303              GR7014      

      

GR7134            GS6790             LM8100                                            

Spas / hot tub /swim spas in these colors >> White

Colors should be imported from Lucite in advance: 

Deluxe spas don't have all Lucite colors in stock. As long as you place you order with us, we can order any color appointed by you from Lucite directly, of course, the delivery lead time will be 6-7 weeks longer than that of common color and Lucite has requirement on the minimum order quantity of each color.

Note: Colors shown are close representations of actual material colors, within the limits of computer monitors. Since computer monitors differ, colors may vary. *Includes Microban® antimicrobial product protection. All other colors available with Microban® antimcrobial product protection.

 Vacuum forming



Our facility is equipped with a largest oven in China for fulfilling your any especial requests in size. The interior size of the oven is 6.7*3.0*0.7m. To make the shell of the spa (the inside of the spa), we put a sheet of the Acrylic into the Clamping Frame and place it in the Vacuum Forming Machine. We heat the sheet to 395กใ Fahrenheit until it is semi-molten and soft like stiff putty or clay. The molten sheet is then stretched over a vacuum mold that is the same shape as the spas' shell. As the acrylic sheet sags into the form we apply a vacuum to the underside of the sheet and it sucks it into the form which shapes the spa. After it cools, it is removed and prepped to accept the spa structure.  At this point it is very weak and flexible.

Fiberglass reinforcement:


After the acrylic sheets are vacuum-molded into a particular shape,  the sheets are reinforced with a skin of coat of vinyl ester resin, fiberglass and hand rolled.

 

 

 

 

 

Lip trim


Semi-automatic trim machine is applied to cut the lip and ensure a perfect spa lip without any deformation and burr.

 

 

 

Insulation


Deluxe spas offer a semi-foam insulation solution for your choice. All the bottom of the sell,body of jets and the flexible pipe are covered with 30-40 mm Polyurethane Foam for maximum heat retention, structural support, and lower operating costs.(In your refrigerator or chest freezers,usually only 30mm Polyurethane Foam in thicknese is applied to achieve a rather perfect insulation).High-performance Polyurethane Foam prevents heat from escaping and result in energy savings,Deluxe spas uses only premium,35kgs/cubic meter density,closed cell Polyurethane Foam. Deluxe spas's semi-foam Insulation ensures :Fully supported and solidified plumbing to virtually eliminate leaks. Maximum heat retention and noise reduction. And energy efficiency and cost savings.

Polyurethane Foam

Spray foam insulation is a two part polyurethane system designed to provide greater R-Value.The benefit is that it saves energy cost and adds strength to the product.

Tyical foam physical features: 
Foam desity by molding(kg/m3) :34-34
Closed-cell rate(%): >= 90
Thermal conductivity(W/m.K):  <=    0.02 
Comperssion strength(KPa):  >=  150
Dimensional stability:(-30 celsius degree,24hrs)(%):  <=1.0 

Advantages of Polyurethane Foam

1.High Insulation Value :Allows you to fit more insulation into less space(2" x 4"s instead of 2" x 6"s) . Performs in hot as well as cold temperatures, which is why your home refrigerator, freezer and hot water heater use this type of insulation
2.Stops Air Infilration: Minimizes airflow.Helps eliminate drafts and provides for comfortable, even heat. Provides improved humidity control.
3.Moisture Resistant: Inhibits moisture driven elements due to its closed cell structure.
4.Spray Applied: insulates hard to reach areas. Provides quick, easy application by professionals. Provides a seamless layer.
5.Rigid:  Will not settle.  Adds structural strength.Closed cell .structure stops air leakage and inhibits air infiltration. Inhibits insect peneration.
6.Lightweight: Does not sag.Delivers a high degree of strenght-to-weight ratio. adds little weight to ceiling or roof ares.
7.Adhesion: Adheres to the surface that it is sprayed on and does not need fasterners to hold it in place. 8.Safe: Contains no urea formaldehyde. 

Why Insulate With Foam?

Application of polyurethane Foam :

This material is widely used as the insulation material of refrigerators and chest freezers.

                                              

Contoured Seating 


Our lounges,contoured seats and bench seats are ergonomically molded to cradle your body in comfort. Various seats in different depth,range from 620 to 680mm ( 24.4"-26.7"), suit different users small or big in stature. Some of Deluxe spas big seats are specially designed for those persons above 1.95m / 7.4 feet in height.

            

To view more different contoured seatings,pls login in the *Photo Gallery of each model and view it.

             
 
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